We work closely with all suppliers and sub-contractors to control the flow of material, for non-standard materials our SQE will be at the vendor to inspect material before it is shipped to us. We also do third party material analysis when necessary to check chemical composition, yield strength, tensile strength etc. In addition, all materials are inspected for conformity during incoming quality inspection.
In general, we try to plan our capacity, so we are sitting at about 80% in order to allow for rush orders to fill the remaining capacity. We are constantly purchasing new machinery and growing overall capacity to assist our growth and position ourselves to be able to have open capacity when needed.
Currently we have 8 manufacturing facilities: 3 in Dongguan, China, 2 in Jiangxi, China, 3 in Tijuana Mexico. In China, we have our primary facility which houses our complex machining, plastics, assembly, and molding departments, as well as our corporate office.
Our Mexico location is an injection molding ,plastic extrusion and assembly facility which is also used to warehouse product for US distribution.
We provide FAI report, material certificates, as well as all finishing process certifications if necessary (Anodize report, heat treat report, material testing reports, CPK information).
Yes, our engineering team works closely with all customers to ensure the manufacturability of the part and will always offer our thoughts on possible changes to optimize the process or help improve yield. If the customer agrees, we can change drawings internally and send out for confirmation before sampling.
